2012-2014 Land Rover Discovery 4 LR4 Factory Repair Service Manual

Covers: 2012 2013 2014 Land Rover Discovery 4 (LR4) LHD and RHD models with engine options:

• 276DT – V6 2.7 Diesel
• 508PN – V8 5.0 NA Petrol
• 306DT – V6 3.0 High power diesel without cDPF
• 306DT – V6 3.0 High power diesel with cDPF
• 306DT – V6 3.0 Low power diesel with cDPF
• 306DT – V6 3.0 Low power diesel without cDPF
• 306PS – V6 3.0 SC Petrol

Pages: 4487
Language: English
Format: PDF
Compatibility: Windows/Mac/Linux/Tablet
File size: 142mb

The following is a list of main topics contained in the Factory/OEM Land Rover Workshop Manual:

100-00: General Information
Description and Operation
About This Manual
How To Use This Manual
Important Safety Instructions
General Service Information
Standard Workshop Practices
Health and Safety Precautions
Solvents Sealants and Adhesives
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
Road/Roller Testing
Special Tool Glossary
DTC: Air Suspension Control Module
DTC: Anti-Lock Brake System Control Module (ABS)
DTC: Audio Amplifier Module (AAM)
DTC: Audio Head Unit (AHU) – Low Line
DTC: Automatic Temperature Control Module (ATC)
DTC: Blindspot Monitoring Control Module (BMCM) – Left/Right
DTC: Central Junction Box (CJB)
DTC: Digital Radio Control Module (DRCM)
DTC: Driver/Passenger Door Control Module (DDM/PDM)
DTC: Driver/Passenger Seat Module (DSM/PSM)
DTC: Electric Park Brake Control Module (EPBCM)
DTC: Electric Steering Column Lock Control Module (ESCL)
TDV6 3.0L Diesel DTC: Engine Control Module (ECM)
DTC: V6 3.0L S/C Petrol DTC: Engine Control Module (ECM)
DTC: Fuel Fired Booster Heater Control Module (FFBH)
DTC: Gateway Module (GWM)
DTC: Headlamp Leveling Control Module (HLCM)
DTC: Instrument Cluster (IC)
DTC: Integrated Audio Module (IAM) – High Line
DTC: Integrated Control Panel (ICP)
DTC: Rear Integrated Control Panel (RICP)
DTC: Keyless Vehicle Module (KVM)
DTC: Multi-Function Display (MFD)
DTC: Navigation Control Module (NCM) – India & Israel
DTC: Navigation Control Module (NCM) – Extended Markets
DTC: Occupant Classification Sensor Control Module (OCSCM)
DTC: Parking Aid Control Module (PACM)
DTC: Proximity Camera Control Module (PCCM)
DTC: Rear Differential Control Module (RDCM)
DTC: Rear Seat Entertainment Control Module (RSECM)
DTC: Rear View Camera (RVC)
DTC: Rear View Mirror
DTC: Restraints Control Module (RCM)
DTC: Satellite Radio Control Module (SRCM)
DTC: Steering Angle Sensor Module (SASM)
DTC: Terrain Response Switchpack (TR)
DTC: Touch Screen (TS)
DTC: Transfer Case Control Module (TCCM)
DTC: Transmission Control Module (TCM)
DTC: Transmission Control Switch (TCS)
DTC: TV Control Module (TVCM) – Digital
DTC: Telephone Interface Module (TIM)
DTC: TV Control Module (TVCM) – Hybrid
DTC: TV Control Module (TVCM) – Conditional Access System
DTC: Wade Aid Control Module (WACM)
100-01: Identification Codes
Description and Operation
Identification Codes
Identification Codes
100-02: Jacking and Lifting
Description and Operation
Vehicle Recovery
Jacking
Lifting
no. 140313
100-03: Maintenance Schedules
Description and Operation
Maintenance Schedules – Gasoline Engines
Maintenance Schedules – Diesel Engines
100-11: Vehicle Transportation Aids and Vehicle Storage
Description and Operation
New Vehicle Storage
New Vehicle Storage Form
101: Pre-Delivery Information
101-01: Pre-Delivery Inspection Manual
Description and Operation
Preliminary
Vehicle Interior
Vehicle Exterior
Road Test
Quality Assurance Checks
Removal and Installation
SD Memory Card
101-02: Showroom Preparation
Description and Operation
Showroom Preparation
101-03: Exterior Body & Paint Pre-Delivery Inspection (PDI) Standards
Description and Operation
Introduction
Cosmetic Acceptance Standards
Exterior Surface Zone Identification
Paint Exceptions And Associated Repair Procedures
General Requirements
Identification Of Exceptions
Exterior Pre-Delivery Inspection (PDI) Process
2: Chassis
204: Suspension
204-00: Suspension System – General Information
Specification
Diagnosis and Testing
Suspension System
General Procedures
Four-Wheel Alignment (57.65.04)
Front Wheel Bearing and Wheel Hub Runout Check
204-01: Front Suspension
Specification
Description and Operation
Front Suspension
Front Suspension
Removal and Installation
Front Stabilizer Bar (60.10.01)
Front Stabilizer Bar Link (60.10.02/60.10.04)
Upper Arm Ball Joint (60.15.02)
Lower Arm Ball Joint (60.15.03)
Wheel Knuckle (60.25.01)
Front Wheel Bearing and Wheel Hub (60.25.14)
Shock Absorber and Spring Assembly (60.21.01) (60.30.25/99)
Upper Arm (60.35.01)
Upper Arm Bushing (60.35.32)
Lower Arm (60.35.02)
Lower Arm Bushing (60.35.33)
Lower Arm Front Bushing (60.35.24)
Lower Arm Rear Bushing (60.35.25) (60.35.36) (60.35.36.47)
Disassembly and Assembly
Shock Absorber and Spring Assembly – TDV6 2.7L Diesel
204-02: Rear Suspension
Specification
Description and Operation
Rear Suspension
Rear Suspension
Removal and Installation
Upper Arm Ball Joint (64.15.07)
Lower Arm Ball Joint (64.15.08)
no. 140313
Wheel Bearing and Wheel Hub (64.15.14)
Rear Stabilizer Bar (64.35.08)
Upper Arm Bushing (64.35.22)
Rear Stabilizer Bar Link (64.35.24)
Lower Arm (64.35.54)
Upper Arm (64.35.60)
Toe Link (64.35.70)
Lower Arm Bushing (64.35.15)
Shock Absorber and Spring Assembly (64.30.11/99) – TDV6 2.7L Diesel
Wheel Knuckle (64.35.10)
Disassembly and Assembly
Shock Absorber and Spring Assembly – TDV6 2.7L Diesel
204-04: Wheels and Tires
Specification
Description and Operation
Wheels and Tires
Diagnosis and Testing
Wheels and Tires
Removal and Installation
Tire Low Pressure Sensor (74.10.05)
Tire Pressure Monitoring System (TPMS) Front Antenna (86.53.16)
Tire Pressure Monitoring System (TPMS) Rear Antenna (86.53.17)
204-05: Vehicle Dynamic Suspension
Specification
Description and Operation
Vehicle Dynamic Suspension
Vehicle Dynamic Suspension
Diagnosis and Testing
Vehicle Dynamic Suspension
General Procedures
Air Suspension System Depressurize and Pressurize (60.50.38)
Ride Height Adjustments (60.90.03)
Air Leaks
Removal and Installation
Suspension Height Sensor (60.36.01)
Air Suspension Reservoir (60.50.03)
Air Suspension Control Module (60.50.04)
Air Suspension Reservoir Solenoid Valve Block (60.50.05)
Air Suspension Compressor Drier (60.50.09)
Air Suspension Front Solenoid Valve Block (60.50.11)
Rear Air Spring (64.21.01)
Air Suspension Muffler (64.50.01)
Air Suspension Rear Solenoid Valve Block (64.50.11)
Air Suspension Air Filter (64.50.12)
Front Air Shock Absorber (60.30.02.45)
Rear Air Shock Absorber (64.30.02.45)
Front Shock Absorber and Air Spring Assembly (60.21.01.99)
Rear Shock Absorber and Air Spring Assembly (64.21.01.99)
Air Suspension Pressure Sensor
Air Suspension Compressor (60.50.10)
204-06: Ride and Handling Optimization
Description and Operation
Ride and Handling Optimization
Ride and Handling Optimization
Diagnosis and Testing
Ride and Handling Optimization
Removal and Installation
Ride and Handling Optimization Switch (86.65.11)
Ride and Handling Optimization Switch (86.65.11)
205: Driveline
205-01: Driveshaft
Specification
Description and Operation
Driveshaft
Universal Joints
Removal and Installation
Front Driveshaft – V6 S/C 3.0L Petrol
Front Driveshaft (47.15.02) – TDV6 3.0L Diesel
no. 140313
Rear Driveshaft (47.15.03)
205-02: Rear Drive Axle/Differential
Specification
Description and Operation
Rear Drive Axle and Differential
Diagnosis and Testing
Rear Drive Axle and Differential
General Procedures
Differential Draining and Filling (51.25.02)
In-Vehicle Repair
Differential Locking Motor (51.15.03)
Rear Axle Oil Temperature Sensor (51.15.06)
Drive Pinion Seal (51.20.01)
Differential Locking Module (51.30.01)
Removal and Installation
Axle Assembly (51.15.01)
Axle Housing Bushing (51.15.41)
Rear Axle Housing Support Insulator (51.15.44)
205-03: Front Drive Axle/Differential
Specification
Description and Operation
Front Drive Axle and Differential
General Procedures
Differential Draining and Filling (54.15.02)
In-Vehicle Repair
Drive Pinion Seal (54.10.20)
Front Axle Housing Support Insulator (54.10.24)
Axle Tube (47.10.42)
Removal and Installation
Axle Assembly (54.10.01)
Axle Carrier Bushing (54.10.26)
Axle Tube Bushing
Axle Cover Bushing
205-04: Front Drive Halfshafts
Specification
Description and Operation
Front Drive Halfshafts
Halfshaft Joint
Removal and Installation
Front Halfshaft LH (47.10.01)
Front Halfshaft RH (47.10.02)
Outer Constant Velocity (CV) Joint Boot (47.10.03)
Outer Constant Velocity (CV) Joint (47.10.04)
Inner Constant Velocity (CV) Joint Boot (47.10.16)
Halfshaft Seal LH (54.10.18)
Halfshaft Seal RH (54.10.21)
205-05: Rear Drive Halfshafts
Specification
Description and Operation
Rear Drive Halfshafts
Removal and Installation
Rear Halfshaft (47.11.01)
Outer Constant Velocity (CV) Joint Boot (47.11.03)
Inner Constant Velocity (CV) Joint Boot (47.11.16)
Halfshaft Bearing (51.10.29)
206: Brake System
206-00: Brake System – General Information
Specification
Diagnosis and Testing
Brake System
General Procedures
Front Brake Disc Runout Check (70.12.15.01)
Rear Brake Disc Runout Check (70.12.36.01)
Brake System Bleeding (70.25.02)
Brake System Pressure Bleeding (70.25.02)
Component Bleeding
Front Brake Disc Runout Check – With Wheel On
Rear Brake Disc Runout Check – With Wheel On
no. 140313
Brake Pad Bedding-In
206-03: Front Disc Brake
Specification
Description and Operation
Front Disc Brake
Front Disc Brake
Removal and Installation
Brake Disc (70.12.10) – Vehicles With: Standard Brakes
Brake Pads (70.40.02) – Vehicles With: Standard Brakes
Brake Caliper (70.55.24) – Vehicles With: Standard Brakes
206-04: Rear Disc Brake
Specification
Description and Operation
Rear Disc Brake
Rear Disc Brake
Removal and Installation
Brake Disc (70.12.33)
Brake Pads (70.40.03)
Brake Caliper (70.55.25)
Brake Caliper Anchor Plate (70.55.29)
206-05: Parking Brake and Actuation
Specification
Description and Operation
Parking Brake
Parking Brake
Diagnosis and Testing
Parking Brake
General Procedures
Parking Brake Shoe and Lining Adjustment (70.40.11)
Parking Brake Shoes Bedding-In (70.40.12)
Removal and Installation
Parking Brake Cable LH
Parking Brake Cable RH
Parking Brake Switch
Parking Brake Actuator (70.35.48)
Parking Brake Shoes (70.40.09)
206-06: Hydraulic Brake Actuation
Specification
Description and Operation
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.25.31)
Brake Master Cylinder (70.30.08)
Brake Pedal (70.35.01)
Brake Pedal and Bracket (70.35.03)
206-07: Power Brake Actuation
Specification
Description and Operation
Brake Booster
Removal and Installation
Brake Booster (70.50.01)
Brake Vacuum Pump – TDV6 3.0L Diesel
Brake Vacuum Pump – V6 S/C 3.0L Petrol
206-09A: Anti-Lock Control – Traction Control
Specification
Description and Operation
Anti-Lock Control – Traction Control
Diagnosis and Testing
Anti-Lock Control – Traction Control
Removal and Installation
Anti-Lock Brake System (ABS) Module (70.25.12)
Front Wheel Speed Sensor (70.65.30)
Rear Wheel Speed Sensor (70.65.31)
206-09B: Anti-Lock Control – Stability Assist
Removal and Installation
Yaw Rate Sensor (70.70.35)
211: Steering System
211-00: Steering System – General Information
no. 140313
Diagnosis and Testing
Steering System
General Procedures
Power Steering System Filling and Bleeding
Power Steering System Flushing
211-02: Power Steering
Specification
Description and Operation
Power Steering
General Procedures
Power Steering Pressure Test – TDV6 3.0L Diesel
Power Steering Pressure Test – V6 S/C 3.0L Petrol
Removal and Installation
Steering Gear (57.10.01) – TDV6 3.0L Diesel
Steering Gear (57.10.01) – V6 S/C 3.0L Petrol
Power Steering Fluid Reservoir (57.15.08) – TDV6 3.0L Diesel /V6 S/C
3.0L Petrol
Power Steering Fluid Cooler (57.15.11) – V6 S/C 3.0L Petrol
Power Steering Pump (57.20.14) – TDV6 3.0L Diesel
Power Steering Pump (57.20.14) – V6 S/C 3.0L Petrol
Steering Angle Sensor (57.40.02)
Power Steering Pump to Steering Gear Pressure Line
211-03: Steering Linkage
Specification
Description and Operation
Steering Linkage
Removal and Installation
Tie Rod End (57.55.07)
Steering Gear Boot (57.10.29)
Tie Rod (57.55.09)
211-04: Steering Column
Specification
Description and Operation
Steering Column
Removal and Installation
Steering Column (57.40.01) (57.40.06)
Steering Column Shaft (57.40.22)
Steering Column Lower Shaft (57.40.16 / 57.40.27)
Steering Wheel (57.61.01)
211-05: Steering Column Switches
Specification
Diagnosis and Testing
Steering Column Switches
Removal and Installation
Steering Column Lock and Ignition Switch Housing (57.40.31)
Ignition Switch (86.65.02)
Steering Column Multifunction Switch RH (86.65.41)
Steering Column Multifunction Switch LH (86.65.55)
3: Powertrain
303: Engine
303-00: Engine System – General Information
Diagnosis and Testing
Engine (12.90.09.01) – TDV6 3.0L Diesel
Engine (12.90.09.01) – V6 S/C 3.0L Petrol
General Procedures
Bearing Inspection
Camshaft Bearing Journal Diameter
Camshaft End Play
Camshaft Lobe Lift
Camshaft Surface Inspection
Connecting Rod Cleaning
Connecting Rod Large End Bore
Crankshaft End Play
Cylinder Bore Out-of-Round
Exhaust Manifold Cleaning and Inspection
Piston Inspection
Piston Pin Diameter
Piston Pin to Bore Diameter
no. 140313
Piston Ring End Gap
Piston Ring-to-Groove Clearance
Valve Spring Free Length
Valve Stem Diameter
Leakage Test Using Smoke Test Equipment
Cylinder Head Gasket Selection – TDV6 3.0L Diesel
Cylinder Head Distortion
Cylinder Compression Test – TDV6 3.0L Diesel
303-01A: Engine – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Engine
General Procedures
Engine Oil Draining and Filling (12.60.05)
Engine Oil Vacuum Draining and Filling
Removal and Installation
Camshaft LH
Camshaft RH
Camshaft Front Seal
Camshaft Rear Seal
Crankshaft Front Seal (12.21.14)
Crankshaft Pulley (12.21.01)
Crankshaft Rear Seal (12.21.20)
Cylinder Head LH
Cylinder Head RH
Engine Mount LH (12.45.11)
Engine Mount RH (12.45.12)
Exhaust Manifold LH
Exhaust Manifold RH
Exhaust Manifold Crossover Pipe
Flexplate (12.53.13)
Oil Cooler (12.60.68)
Oil Filter Element (12.60.02)
Oil Pan (12.60.44)
Oil Pan Extension (12.60.41)
Oil Pump (12.60.26)
Timing Belt (12.65.18)
Timing Cover (12.65.01 or 12.65.43)
Valve Cover LH
Valve Cover RH
Removal
Engine
Installation
Engine
303-01B: Engine – V6 S/C 3.0L Petrol
Specification
Description and Operation
Engine
Diagnosis and Testing
Engine
General Procedures
Engine Oil Draining and Filling (12.60.05)
Engine Oil Vacuum Draining and Filling
Fuel Pump Camshaft Timing Check
Fuel Pump Camshaft Timing Adjustment
Valve Clearance Check (12.29.73)
Valve Clearance Adjustment (12.29.76)
Removal and Installation
Camshaft LH
Camshaft RH
Crankshaft Front Seal (12.21.14)
Crankshaft Pulley (12.21.01)
Crankshaft Rear Seal (12.21.20)
Cylinder Head LH
no. 140313
Cylinder Head RH
Engine Mount LH (12.45.11)
Engine Mount RH (12.45.12)
Exhaust Manifold LH
Exhaust Manifold RH
Flexplate (12.53.13)
Oil Cooler (12.60.68)
Oil Filter Element (12.60.02)
Oil Pan Extension (12.60.41)
Oil Pump (12.60.26)
Timing Cover (12.65.01 or 12.65.43)
Timing Drive Components
Valve Cover LH
Valve Cover RH
Fuel Pump Camshaft
Lower Timing Cover
Removal
Engine
Installation
Engine
303-03A: Engine Cooling – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Engine Cooling
General Procedures
Cooling System Draining Filling and Bleeding
Removal and Installation
Auxiliary Radiator
Coolant Expansion Tank
Coolant Pump
Cooling Fan
Cooling Fan Shroud
Radiator
Thermostat
303-03B: Engine Cooling – V6 S/C 3.0L Petrol
Specification
Description and Operation
Engine Cooling
Diagnosis and Testing
Engine Cooling
General Procedures
Cooling System Draining and Vacuum Filling
Cooling System Draining Filling and Bleeding
Cooling System Partial Draining Filling and Bleeding
Removal and Installation
Coolant Expansion Tank
Cooling Fan
Coolant Pump
Radiator
Thermostat Housing
303-03C: Supercharger Cooling – V6 S/C 3.0L Petrol
Specification
Description and Operation
Supercharger Cooling
Diagnosis and Testing
Supercharger Cooling
Removal and Installation
Coolant Pump
Radiator
303-04A: Fuel Charging and Controls – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
no. 140313
System Operation and Component Description
Diagnosis and Testing
Fuel Charging and Controls
General Procedures
Fuel Injection Component Cleaning
Removal and Installation
Fuel Injection Pump
Fuel Injectors LH
Fuel Injectors RH
Fuel Rail LH
Fuel Rail RH
Intake Air Shutoff Throttle
303-04B: Fuel Charging and Controls – Turbocharger – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Turbocharger
Removal and Installation
Turbocharger LH
Turbocharger RH
Fixed Vane Turbocharger Actuator
Turbocharger Bypass Valve
303-04C: Fuel Charging and Controls – V6 S/C 3.0L Petrol
Specification
Description and Operation
Fuel Charging and Controls
Diagnosis and Testing
Fuel Charging and Controls
General Procedures
Fuel Injection Component Cleaning
Fuel Injection Component Cleaning Using Pressure Cleaner
Removal and Installation
Fuel Injectors
Fuel Rail LH
Fuel Rail RH
High Pressure Fuel Pump 1
High Pressure Fuel Pump 2
Fuel Pump Driver Module (FPDM)
Throttle Body
303-05A: Accessory Drive – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Accessory Drive
Removal and Installation
Accessory Drive Belt
Accessory Drive Belt Idler Pulley
Accessory Drive Belt Tensioner
Fuel Injection Pump Pulley
Rear End Accessory Drive (READ)
303-05B: Accessory Drive – V6 S/C 3.0L Petrol
Specification
Description and Operation
Accessory Drive
Diagnosis and Testing
Accessory Drive
Removal and Installation
Accessory Drive Belt
Accessory Drive Belt Idler Pulley
Accessory Drive Belt Tensioner
Supercharger Belt Idler Pulley
Supercharger Belt Tensioner
no. 140313
Supercharger Belt
303-06A: Starting System – TDV6 3.0L Diesel
Specification
Description and Operation
Diagnosis and Testing
Starting System
Removal and Installation
Starter Motor
303-06B: Starting System – V6 S/C 3.0L Petrol
Specification
Description and Operation
Starting System
Diagnosis and Testing
Starting System
Removal and Installation
Starter Motor
303-07A: Glow Plug System – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Glow Plug System
Removal and Installation
Glow Plugs
303-07B: Engine Ignition – V6 S/C 3.0L Petrol
Specification
Description and Operation
Engine Ignition
Diagnosis and Testing
Engine Ignition
Removal and Installation
Ignition Coil-On-Plug
Spark Plugs
303-08A: Engine Emission Control – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Engine Emission Control
Removal and Installation
Crankcase Vent Oil Separator
Exhaust Gas Recirculation (EGR) Valve LH
Exhaust Gas Recirculation (EGR) Valve RH
Exhaust Gas Recirculation (EGR) Valve Outlet Tube LH
Exhaust Gas Recirculation (EGR) Valve Outlet Tube RH
303-08B: Engine Emission Control – V6 S/C 3.0L Petrol
Description and Operation
Engine Emission Control
Diagnosis and Testing
Engine Emission Control
303-12A: Intake Air Distribution and Filtering – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner
Air Cleaner Element (19.10.10)
Charge Air Cooler
303-12B: Intake Air Distribution and Filtering – V6 S/C 3.0L Petrol
Specification
no. 140313
Description and Operation
Intake Air Distribution and Filtering
Diagnosis and Testing
Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner Outlet Pipe T-Connector
Charge Air Cooler
Supercharger
Air Cleaner Element
Air Cleaner LH
Air Cleaner RH
Air Cleaner Outlet Pipe LH
Air Cleaner Outlet Pipe RH
303-13: Evaporative Emissions – V6 S/C 3.0L Petrol
Description and Operation
Evaporative Emissions
Diagnosis and Testing
Evaporative Emissions
303-14A: Electronic Engine Controls – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Electronic Engine Controls
Removal and Installation
Camshaft Position (CMP) Sensor (18.30.24)
Crankshaft Position (CKP) Sensor (18.30.12)
Crankshaft Position (CKP) Sensor Ring (18.30.14)
Diesel Particulate Filter (DPF) Differential Pressure Sensor
Engine Coolant Temperature (ECT) Sensor (18.30.10)
Engine Control Module (ECM) (18.30.03)
Engine Oil Level Sensor (12.60.51)
Engine Oil Pressure (EOP) Sensor
Exhaust Gas Temperature Sensor RH
Heated Oxygen Sensor (HO2S) (19.22.16)
Intake Air Temperature (IAT) Sensor (18.30.09)
Manifold Absolute Pressure (MAP) Sensor (18.30.56)
Mass Air Flow (MAF) Sensor (19.22.25)
Oil Temperature Sensor (18.30.41)
Post Catalytic Converter Temperature Sensor
Post DPF Exhaust Gas Temperature Sensor
Pre Catalytic Converter Temperature Sensor
Pre DPF Exhaust Gas Temperature Sensor
303-14B: Electronic Engine Controls – V6 S/C 3.0L Petrol
Specification
Description and Operation
Electronic Engine Controls
Diagnosis and Testing
Electronic Engine Controls
General Procedures
Brake Pedal Position (BPP) Switch Adjustment
Removal and Installation
Camshaft Position (CMP) Sensor LH
Camshaft Position (CMP) Sensor RH
Crankshaft Position (CKP) Sensor (18.30.12)
Engine Coolant Temperature (ECT) Sensor (18.30.10)
Engine Oil Level Sensor (12.60.51)
Fuel Rail Pressure (FRP) Sensor
Knock Sensor (KS) LH
Knock Sensor (KS) RH
Manifold Absolute Pressure (MAP) Sensor (18.30.56)
Variable Valve Timing (VVT) Oil Control Solenoid LH
Variable Valve Timing (VVT) Oil Control Solenoid RH
Left Mid catalyst Heated Oxygen Sensor (HO2S)
Right Mid catalyst Heated Oxygen Sensor (HO2S)
Pre catalyst Heated Oxygen Sensor (HO2S)
no. 140313
Post catalyst Heated Oxygen Sensor (HO2S)
Mass Air Flow (MAF) Sensor (19.22.25)
Engine Control Module (ECM) (18.30.03)
307: Automatic Transmission/Transaxle
307-01: Automatic Transmission/Transaxle – TDV6 3.0L Diesel /V6 S/C 3.0L Petrol
Vehicles With: 8HP70 8-Speed Automatic Transmission AWD
Specification
Description and Operation
Transmission Description
Diagnosis and Testing
Diagnostics – TDV6 3.0L Diesel /V6 S/C 3.0L Petrol Vehicles With:
8HP70 8-Speed Automatic Transmission AWD
General Procedures
Transmission Fluid Level Check
Transmission Fluid Drain and Refill
Removal and Installation
Input Shaft Seal
Extension Housing Seal
Transmission Control Module (TCM) and Main Control Valve Body
Transmission Fluid Pan Gasket and Filter
Transmission Support Insulator
Selector Shaft Seal
Removal
Transmission – TDV6 3.0L Diesel
Transmission – V6 S/C 3.0L Petrol
Installation
Transmission – TDV6 3.0L Diesel
Transmission – V6 S/C 3.0L Petrol
307-02: Transmission/Transaxle Cooling – TDV6 3.0L Diesel /V6 S/C 3.0L Petrol
Vehicles With: 8HP70 8-Speed Automatic Transmission AWD
Specification
Description and Operation
Transmission Cooling
Diagnosis and Testing
Transmission Cooling
307-05: Automatic Transmission/Transaxle External Controls – TDV6 3.0L Diesel /V6
S/C 3.0L Petrol Vehicles With: 8HP70 8-Speed Automatic Transmission AWD
Specification
Description and Operation
External Controls
Diagnosis and Testing
External Controls
Removal and Installation
Transmission Control Switch (TCS)
Transmission Control Switch (TCS) Knob
Emergency Park Position Release Lever
Upshift Paddle Switch
Downshift Paddle Switch
308: Manual Transmission/Transaxle Clutch and Transfer Case
308-07A: Four-Wheel Drive Systems
Specification
Description and Operation
Four-Wheel Drive Systems
Removal and Installation
Transfer Case Clutch Solenoid
High/Low Range Sensor (41.30.07)
Four-Wheel Drive (4WD) Control Module
Transfer Case Shift Motor (41.30.03)
308-07B: Transfer Case – Vehicles With: Single Speed Transfer Case
Specification
Description and Operation
Transfer Case
Diagnosis and Testing
Transfer Case
General Procedures
Transfer Case Draining and Filling
Removal and Installation
Transfer Case Front Output Seal
no. 140313
Transfer Case Front Output Shaft Bearing
Transfer Case Rear Output Seal
Transfer Case Rear Output Shaft Bearing
Transfer Case Connecting Sleeve Seals
Transfer Case Differential
Removal
Transfer Case – TDV6 3.0L Diesel
Transfer Case – V6 S/C 3.0L Petrol
Installation
Transfer Case – TDV6 3.0L Diesel
Transfer Case – V6 S/C 3.0L Petrol
308-07C: Transfer Case – Vehicles With: Twin Speed Transfer Case
Specification
Description and Operation
Transfer Case
Diagnosis and Testing
Transfer Case
General Procedures
Transfer Case Draining and Filling (41.20.04)
Removal and Installation
Transfer Case Front Output Seal
Transfer Case Front Output Shaft Bearing
Transfer Case Rear Output Seal
Transfer Case Rear Output Shaft Bearing
Transfer Case Connecting Sleeve Seals
Transfer Case Chain
Removal
Transfer Case (41.20.25.99) – TDV6 3.0L Diesel
Transfer Case (41.20.25.99) – V6 S/C 3.0L Petrol
Installation
Transfer Case (41.20.25) – TDV6 3.0L Diesel
Transfer Case (41.20.25) – V6 S/C 3.0L Petrol
309: Exhaust System
309-00A: Exhaust System – TDV6 3.0L Diesel
Specification
Description and Operation
Exhaust System
Exhaust System
Component Location
System Operation and Component Description
Diagnosis and Testing
Diesel Particulate Filter
Exhaust System
General Procedures
Exhaust System Repair
Removal and Installation
Catalytic Converter (17.50.01)
Diesel Particulate Filter (DPF)
Exhaust System (30.10.01)
Front Muffler (30.10.11)
Rear Muffler (30.10.22)
309-00B: Exhaust System – V6 S/C 3.0L Petrol
Specification
Description and Operation
Exhaust System
General Procedures
Exhaust System Repair
Removal and Installation
Catalytic Converter LH
Catalytic Converter RH
Exhaust System (30.10.01)
Front Muffler (30.10.11)
Rear Muffler (30.10.22)
310: Fuel System
310-00: Fuel System – General Information
General Procedures
Diesel Filter Water Drain-Off
Low-Pressure Fuel System Bleeding (19.50.07)
no. 140313
Fuel Tank Draining (19.55.02)
Fuel System Pressure Release (19.50.02) – V6 S/C 3.0L Petrol
310-01A: Fuel Tank and Lines – TDV6 3.0L Diesel
Specification
Description and Operation
Fuel Tank and Lines
Fuel Tank and Lines
Diagnosis and Testing
Fuel Tank and Lines
Removal and Installation
Fuel Cooler
Fuel Pump and Sender Unit
Fuel Tank (19.55.01)
Fuel Tank Filler Pipe (19.55.07)
Fuel Filter Element (192502)
310-01B: Fuel Tank and Lines – V6 S/C 3.0L Petrol
Specification
Description and Operation
Fuel Tank and Lines
Diagnosis and Testing
Fuel Tank and Lines
Removal and Installation
Fuel Tank Filler Pipe (19.55.07)
Fuel Pump and Sender Unit
Fuel Tank (19.55.01)
Fuel Filter (19.25.03)
310-02: Acceleration Control
Specification
Removal and Installation
Accelerator Pedal (19.20.01)
310-03A: Speed Control – TDV6 3.0L Diesel
Specification
Description and Operation
Speed Control
Removal and Installation
Speed Control Switch
310-03B: Speed Control – V6 S/C 3.0L Petrol
Description and Operation
Speed Control
4: Electrical
412: Climate Control System
412-00: Climate Control System – General Information
Specification
Diagnosis and Testing
Climate Control System
General Procedures
Air Conditioning (A/C) System Recovery Evacuation and Charging
(82.30.02)
Air Conditioning (A/C) Compressor Commissioning
412-01: Air Distribution and Filtering
Description and Operation
Air Distribution and Filtering
Removal and Installation
Driver Side Register Trim Panel (76.46.12)
Passenger Side Register Trim Panel (76.46.13)
Pollen Filter (80.15.42)
Plenum Chamber (80.15.62)
412-02A: Heating and Ventilation
Description and Operation
Heating and Ventilation
Diagnosis and Testing
Heating and Ventilation
Removal and Installation
Blower Motor (80.20.15)
Heater Core (80.20.29) – LHD AWD
Heater Core (80.20.29) – RHD AWD
412-02B: Auxiliary Heating
Specification
no. 140313
Description and Operation
Auxiliary Heater
Diagnosis and Testing
Fuel Fired Booster Heater
Removal and Installation
Fuel Fired Booster Heater (80.40.01) – TDV6 2.7L Diesel
Fuel Fired Booster Heater – TDV6 3.0L Diesel
Fuel Fired Booster Heater Glow Plug And Burner Assembly – TDV6 2.7L
Diesel
Fuel Fired Booster Heater Glow Plug And Burner Assembly – TDV6 3.0L
Diesel
Fuel Fired Booster Heater Receiver Unit
412-03A: Air Conditioning – TDV6 3.0L Diesel
Specification
Description and Operation
Air Conditioning
Diagnosis and Testing
Air Conditioning
Removal and Installation
Air Conditioning (A/C) Compressor
Air Conditioning (A/C) Pressure Transducer (82.20.38)
Condenser Core (82.15.07)
Evaporator Core (82.25.20) (82.25.22)
Thermostatic Expansion Valve (82.25.01)
412-03B: Air Conditioning – V6 S/C 3.0L Petrol
Specification
Description and Operation
Air Conditioning
Diagnosis and Testing
Air Conditioning
Removal and Installation
Air Conditioning (A/C) Compressor
Condenser Core
Condenser Fan
Evaporator Core (82.25.20) (82.25.22)
Thermostatic Expansion Valve (82.25.01)
Air Conditioning (A/C) Pressure Transducer (82.20.38)
412-03C: Auxiliary Climate Control
Specification
Description and Operation
Auxiliary Climate Control
Diagnosis and Testing
Auxiliary Climate Control
Removal and Installation
Thermostatic Expansion Valve (82.26.01)
Heater Core (82.26.19)
Evaporator Core (82.26.20)
Auxiliary Climate Control Assembly (82.26.22)
Auxiliary Blower Motor (82.26.33)
Auxiliary Temperature Blend Door Actuator (82.26.34)
Auxiliary Blend Door Actuator (82.26.35)
Auxiliary Blower Motor Control Module (82.26.45)
412-04: Control Components
Description and Operation
Control Components
Diagnosis and Testing
Control Components
Removal and Installation
Ambient Air Temperature Sensor (80.40.31)
Climate Control Assembly
Defrost Vent/Register Blend Door Actuator (80.10.36) – LHD AWD
Defrost Vent/Register Blend Door Actuator (80.10.36) – RHD AWD
Driver Side Temperature Blend Door Actuator (80.10.37) – LHD AWD
Driver Side Temperature Blend Door Actuator (80.10.37) – RHD AWD
Instrument Panel Blend Door Actuator (80.20.09) – LHD AWD
Instrument Panel Blend Door Actuator (80.20.09) – RHD AWD
In-Vehicle Temperature Sensor (82.20.93)
Passenger Side Temperature Blend Door Actuator (80.10.38) – LHD AWD
no. 140313
Passenger Side Temperature Blend Door Actuator (80.10.38) – RHD AWD
Recirculation Blend Door Actuator – LHD AWD
Recirculation Blend Door Actuator – RHD AWD
Sunload Sensor (82.20.92)
413: Instrumentation and Warning Systems
413-01: Instrument Cluster
Specification
Description and Operation
Instrument Cluster
Instrument Cluster
Diagnosis and Testing
Instrument Cluster
Removal and Installation
Instrument Cluster (80.20.01.99) (88.20.01)
Instrument Cluster Lens
413-06: Horn
Description and Operation
Horn
Horn
Diagnosis and Testing
Horn
413-08: Information and Message Center
Description and Operation
Information and Message Center
Diagnosis and Testing
Information and Message Center
413-09A: Warning Devices
Specification
Description and Operation
Blindspot Monitoring System
Removal and Installation
Low Tire Pressure Module (86.54.05)
Door Mirror Wade Sensor
General Proximity Sensor Module
Blindspot Monitoring Sensor LH
413-09B: Engine Protection System
Specification
Description and Operation
Engine Protection System
413-13: Parking Aid
Specification
Description and Operation
Parking Aid
Diagnosis and Testing
Parking Aid
Removal and Installation
Parking Aid Camera
Parking Aid Camera Module
Parking Aid Module (86.54.10)
Front Parking Aid Camera
Front Inner Parking Aid Sensor
Front Outer Parking Aid Sensor
Rear Inner Parking Aid Sensor
Rear Outer Parking Aid Sensor
Side Parking Aid Camera
414: Battery and Charging System
414-00: Battery and Charging System – General Information
Specification
Description and Operation
Battery Care Requirements
Quiescent Drain
Battery Report Form – In Service Batteries Only
Diagnosis and Testing
Charging System
414-01: Battery Mounting and Cables
Specification
Description and Operation
Battery and Cables
no. 140313
Battery and Cables
Diagnosis and Testing
Battery
Removal and Installation
Auxiliary Battery
Auxiliary Battery Tray (76.10.31)
Battery (86.15.01)
Battery Tray (76.10.30)
414-02A: Generator and Regulator – V6 S/C 3.0L Petrol
Specification
Description and Operation
Generator
Diagnosis and Testing
Generator
Removal and Installation
Generator
414-02B: Generator and Regulator – TDV6 3.0L Diesel
Specification
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Generator
Removal and Installation
Generator
415: Information and Entertainment Systems
415-00: Information and Entertainment System – General Information
Description and Operation
Navigation System Map Updates
Diagnosis and Testing
Cellular Phone
Information and Entertainment System
Navigation System
415-01A: Audio Unit
Specification
Diagnosis and Testing
Audio System
Removal and Installation
Audio Unit
Audio Amplifier
415-01B: Information and Entertainment System
Description and Operation
Speakers
Intercom System
Component Location
Overview
System Operation and Component Description
Removal and Installation
Digital Audio Module
415-02: Antenna
Description and Operation
Antenna
Diagnosis and Testing
Antenna
415-03: Speakers
Specification
Diagnosis and Testing
Speakers
Removal and Installation
Front Door Speaker (86.50.10)
Rear Door Speaker (86.50.12)
Instrument Panel Speaker (86.50.11)
Quarter Panel Speaker (86.50.48)
Tailgate Speaker (86.50.47)
415-07: Video System
Description and Operation
Video System
no. 140313
Diagnosis and Testing
Video System
Removal and Installation
Digital Versatile Disc (DVD) Player
Video Display
417: Lighting
417-01: Exterior Lighting
Specification
Description and Operation
Exterior Lighting
Exterior Lighting
Diagnosis and Testing
Headlamps
Headlamp Leveling
Stoplamps
Turn Signal Cornering and Hazard Lamps
Parking Rear and License Plate Lamps
Front Fog Lamps
Rear Fog Lamps
Reversing Lamps
Trailer Lamps
Autolamps
General Procedures
Headlamp Adjustment (86.40.17)
Front Fog Lamp Adjustment
Removal and Installation
Stoplamp Switch (70.35.42)
Headlamp Assembly
Side Turn Signal Lamp (86.40.53)
Front Fog Lamp
High Mounted Stoplamp (86.41.32)
Adaptive Front Lighting Module (86.54.06)
Headlamp Switch
Approach Lamp – Vehicles With: Parking Aid Camera
Rear Lamp Assembly
417-02: Interior Lighting
Specification
Description and Operation
Interior Lighting
Diagnosis and Testing
Interior Lighting
417-04: Daytime Running Lamps (DRL)
Description and Operation
Daytime Running Lamps (DRL)
Diagnosis and Testing
Daytime Running Lamps (DRL)
418: Electrical Distribution
418-00: Module Communications Network
Specification
Diagnosis and Testing
Communications Network
Removal and Installation
Battery Junction Box (BJB) (86.70.55) – V6 S/C 3.0L Petrol
Battery Junction Box (BJB) (86.70.55) – TDV6 3.0L Diesel
Central Junction Box (CJB)
Gateway Module
Quiescent Current Control Module
418-02: Wiring Harnesses
Specification
Description and Operation
Wiring Harness
General Procedures
Wiring Harness Repair
Removal and Installation
Engine Wiring Harness – V6 S/C 3.0L Petrol
Engine Wiring Harness (86.70.17) – TDV6 3.0L Diesel
Liftgate Wiring Harness (86.70.84)
Frame Wiring Harness
no. 140313
Front Parking Aid Camera Wiring Harness – Front Section
Front Parking Aid Camera Wiring Harness – Main Body Section
Left Hand Parking Aid Camera Wiring Harness
Right Hand Parking Aid Camera Wiring Harness
Rear Parking Aid Camera Wiring Harness
Suspension Air Supply Unit Wiring Harness
419: Electronic Feature Group
419-01A: Anti-Theft – Active
Specification
Description and Operation
Anti-Theft – Active
Removal and Installation
Hood Switch (86.77.20)
Antenna (86.77.31)
Anti-Theft Alarm Horn with Integral Battery
419-01B: Anti-Theft – Passive
Description and Operation
Anti-Theft – Passive
Removal and Installation
Passive Anti-Theft System (PATS) Module (86.77.07)
419-02: Remote Convenience
Description and Operation
Universal Transmitter
Diagnosis and Testing
Universal Transmitter
419-07: Navigation System
Description and Operation
Navigation System
Diagnosis and Testing
Navigation System
Removal and Installation
Navigation System Compact Disc (CD) Unit (86.53.01)
Navigation System Display Module
Navigation System Traffic Amplifier (86.53.23)
Navigation System Antenna (86.53.61)
419-08: Cellular Phone
Specification
Description and Operation
Cellular Phone
Removal and Installation
Cellular Phone Antenna (86.53.11) – Vehicles With: Metal Roof Panel
Cellular Phone Antenna (86.53.11) – Vehicles With: Glass Roof Panel
Transceiver Module
419-10: Multifunction Electronic Modules
Diagnosis and Testing
Driver Door Module (DDM)
Driver Seat Module (DSM)
Removal and Installation
Driver Seat Module (DSM)
Rear Entertainment Control Module
419-12: Winch
Description and Operation
Component Location
Overview
System Operation and Component Description
Diagnosis and Testing
Winch
Removal and Installation
Winch
Winch Motor
Winch Solenoid
Licence Plate Panel
Winch Cable Roller Assembly
Winch Control Unit
Winch Gear Assembly
5: Body and Paint
501: Body and Paint
501-02: Front End Body Panels
no. 140313
Specification
Removal and Installation
Fender (76.10.24)
Fender Splash Shield (76.10.48)
Engine Undershield (76.10.50)
501-03: Body Closures
Description and Operation
Body Closures
General Procedures
Liftgate Alignment (76.28.31)
Removal and Installation
Fuel Filler Door Assembly (19.55.04)
Fuel Filler Interlock Catch (19.55.17)
Liftgate (76.28.29)
501-05: Interior Trim and Ornamentation
Specification
Removal and Installation
Engine Cover (12.30.50) – V6 S/C 3.0L Petrol
Engine Cover (12.30.50) – TDV6 3.0L Diesel
Rear Quarter Trim Panel (76.13.12)
Cowl Side Trim Panel (76.13.27)
A-Pillar Trim Panel (76.13.26)
B-Pillar Upper Trim Panel (76.13.28)
B-Pillar Lower Trim Panel (76.13.29)
D-Pillar Trim Panel (76.13.30)
C-Pillar Lower Trim Panel (76.13.34) (76.13.37)
C-Pillar Upper Trim Panel (76.13.35)
Front Door Trim Panel (76.34.01)
Rear Door Trim Panel (76.34.04)
Liftgate Trim Panel (76.34.11)
Tailgate Trim Panel (76.49.23)
Scuff Plate Trim Panel (76.49.54)
Headliner (76.64.15)
Loadspace Trim Panel RH (76.19.22)
Front Door Trim Veneer
Rear Door Trim Veneer
501-08: Exterior Trim and Ornamentation
Removal and Installation
A-Pillar Moulding LH
Front Fender Moulding (76.43.54)
Rear Quarter Panel Moulding (76.43.55)
Radiator Grille (76.55.03)
Rear Quarter Window Moulding
501-09: Rear View Mirrors
Specification
Description and Operation
Rear View Mirrors
Diagnosis and Testing
Rear View Mirrors
Removal and Installation
Interior Mirror (76.10.51)
Exterior Mirror (76.11.10) – Vehicles With: Parking Aid Camera
Exterior Mirror (76.11.10) – Vehicles Without: Parking Aid Camera
Exterior Mirror Glass (76.11.08)
Exterior Mirror Cover
Exterior Mirror Motor (76.11.09)
501-10: Seating
Specification
Description and Operation
Seats
Diagnosis and Testing
Seats
Removal and Installation
Front Seat Cushion (78.10.12/99)
Front Seat (78.10.44/99)
Third Row Seat (78.10.39)
Rear Seat (78.10.70/78.10.71) – Vehicles With: 60/40 Split Seat
Rear Seat (78.10.70/78.10.71) – Vehicles With: 40/20/40 Split Seat
no. 140313
Front Seat Cushion Cover (78.30.01)
Front Seat Cushion Heater Mat (78.30.23)
Third Row Seat Cushion Cover (78.40.06)
Third Row Seat Cushion (78.40.52)
Rear Seat Cushion Cover (78.40.70) – Vehicles With: 60/40 Split Seat
Rear Seat Cushion Cover (78.40.70) – Vehicles With: 40/20/40 Split Seat
Front Seat Track Motor (78.70.25)
Front Seat Height Adjustment Motor (78.70.27)
Front Seat Tilt Motor (78.70.29)
Front Seat Recliner Motor (78.70.34)
Front Seat Control Switch (78.70.89)
Front Seat Backrest Cover (78.90.08)
Third Row Seat Backrest Cover (78.90.17)
Front Seat Backrest Heater Mat (78.90.36)
Rear Seat Backrest Cover (78.90.72) – Vehicles With: 60/40 Split Seat
Rear Seat Backrest Cover (78.90.72) – Vehicles With: 40/20/40 Split Seat
Seat Track – Vehicles Without: Power Seats
Seat Track – Vehicles With: Power Seats
Front Seat Manual Height Adjustment Lever
501-11: Glass Frames and Mechanisms
Specification
Description and Operation
Glass Frames and Mechanisms
Glass Frames and Mechanisms
Diagnosis and Testing
Glass Frames and Mechanisms
Fixed Window Glass
General Procedures
Door Window Motor Initialization
Removal and Installation
Front Door Window Glass
Rear Door Window Glass (76.31.02)
Liftgate Window Glass (76.31.22)
Rear Door Fixed Window Glass (76.31.31)
Windshield Glass (76.81.01)
Glass Roof Panel (76.81.05)
Rear Quarter Window Glass (76.81.20)
Front Door Window Regulator and Motor (86.25.03)
Front Door Window Regulator and Motor
Rear Door Window Regulator and Motor (86.25.05)
Front Door Window Control Switch
Rear Door Window Control Switch
501-12: Instrument Panel and Console
Specification
Description and Operation
Instrument Panel
Floor Console
Overhead Console
Removal and Installation
Floor Console (76.25.01)
Floor Console Upper Section
Instrument Panel Upper Section (76.46.04)
Instrument Panel (76.46.23/99)
Instrument Panel Driver Side Reinforcement
Instrument Panel Passenger Side Reinforcement (76.46.32)
Instrument Panel Center Reinforcement
Glove Compartment (76.52.03)
Instrument Panel Console Switch Assembly
Cool Box
501-14: Handles Locks Latches and Entry Systems
Specification
Description and Operation
Handles Locks Latches and Entry Systems
Diagnosis and Testing
Locks Latches and Entry Systems
General Procedures
Tailgate Striker Adjustment (76.28.03)
Liftgate Striker Adjustment (76.37.28)
no. 140313
Removal and Installation
Ignition Lock Cylinder (57.40.28)
Hood Latch Release Handle (76.16.30)
Front Door Latch (76.37.12)
Rear Door Latch (76.37.13)
Liftgate Latch (76.37.19)
Door Lock Cylinder (76.37.39)
Tailgate Latch (76.37.83)
Exterior Front Door Handle (76.58.07)
Exterior Rear Door Handle (76.58.02)
Liftgate Latch Actuator (86.26.27)
Remote Keyless Entry (RKE) Module
501-16: Wipers and Washers
Specification
Description and Operation
Wipers and Washers
Diagnosis and Testing
Wipers and Washers
Removal and Installation
Windshield Washer Reservoir (84.10.03)
Windshield Washer Pump (84.10.21)
Rain Sensor (84.12.11)
Front Wiper Pivot Arm (84.15.02)
Windshield Wiper Motor (84.15.12)
Headlamp Washer Jet (84.20.08)
Headlamp Washer Pump (84.20.21)
Rear Wiper Pivot Arm (84.35.01)
Rear Window Wiper Motor (84.35.12)
501-17: Roof Opening Panel
Specification
Description and Operation
Roof Opening Panel
Diagnosis and Testing
Roof Opening Panel
General Procedures
Roof Opening Panel Blind Rewind Procedure
Roof Opening Panel Alignment (76.84.82)
Power Roof Opening Panel Initialization
Removal and Installation
Lifter Arms
Roof Opening Panel (76.84.01)
Roof Opening Panel Glass (76.84.03)
Roof Opening Panel Motor (76.84.07)
Roof Opening Panel Module (76.84.46)
Roof Opening Panel Blind
Driver Side Roof Opening Panel Front Drain Hose
Passenger Side Roof Opening Panel Front Drain Hose
501-19: Bumpers
Specification
Removal and Installation
Front Bumper
Front Bumper Cover
Front Bumper Lower Cover
Rear Bumper Cover
501-20A: Safety Belt System
Specification
Description and Operation
Safety Belt System
Diagnosis and Testing
Safety Belt System
Removal and Installation
Front Safety Belt Retractor (76.73.13)
Second Row Center Safety Belt Retractor (76.73.20) – Vehicles With:
60/40 Split Seat
Second Row Center Safety Belt Retractor (76.73.20) – Vehicles With:
40/20/40 Split Seat
Second Row Safety Belt Retractor (76.73.23)
Third Row Safety Belt Retractor (76.73.28)
no. 140313
Front Safety Belt Buckle (76.73.30)
Rear Safety Belt Buckle (76.73.30) – Vehicles With: 40/20/40 Split Seat
Rear Safety Belt Buckle LH (76.73.60) – Vehicles With: 60/40 Split Seat
Rear Safety Belt Buckle RH (76.73.62) – Vehicles With: 60/40 Split Seat
Rear Center Safety Belt Buckle (76.73.64) – Vehicles With: 60/40 Split
Seat
501-20B: Supplemental Restraint System
Specification
Description and Operation
Air Bag and Safety Belt Pretensioner Supplemental Restraint System
(SRS)
Air Bag Supplemental Restraint System (SRS)
Diagnosis and Testing
Air Bag Supplemental Restraint System (SRS)
Removal and Installation
Driver Air Bag Module (76.74.01)
Passenger Air Bag Module (76.74.02)
Rear Side Air Curtain Module (76.74.04)
Front Impact Severity Sensor (76.74.08)
Passenger Air Bag Deactivation (PAD) Switch (76.74.19)
Clockspring (76.74.20)
B-Pillar Side Impact Sensor (76.74.23)
C-Pillar Side Impact Sensor (76.74.24)
Front Door Side Impact Sensor (76.74.25)
Side Air Bag Module (76.74.30)
Side Air Curtain Module (76.74.40)
Restraints Control Module (RCM) (76.74.68)
Occupant Classification Sensor (76.74.76)
501-25A: Body Repairs – General Information
Description and Operation
Body Repairs
501-25B: Body Repairs – Corrosion Protection
Description and Operation
Corrosion Protection
501-25C: Body Repairs – Water Leaks
Description and Operation
Water Leaks
501-26: Body Repairs – Vehicle Specific Information and Tolerance Checks
Description and Operation
Body and Frame
501-27: Front End Sheet Metal Repairs
Specification
Description and Operation
Front End Sheet Metal
Removal and Installation
Hood Latch Panel (76.16.22)
Front Crossmember (77.20.25)
Front Side Member (77.30.22/23)
Front Side Member Section (77.30.20/21)
Fender Apron Panel Reinforcement
Fender Apron Panel
Fender Apron Panel Section
Front Wheelhouse
Front Wheelhouse Reinforcement
Front Wheelhouse Section
Fender Apron Panel Closing Panel
Fender Apron Panel Reinforcement Front Section
Fender Apron Panel Reinforcement Rear Section
501-28: Roof Sheet Metal Repairs
Description and Operation
Roof
Removal and Installation
Roof Panel
501-29: Side Panel Sheet Metal Repairs
Specification
Description and Operation
Side Panel Sheet Metal
Removal and Installation
no. 140313
Rocker Panel (77.40.60)
A-Pillar Outer Panel
Side Panel (77.40.01)
B-Pillar Outer Panel
A-Pillar Reinforcement
B-Pillar Reinforcement
Side Panel Front Section
501-30: Rear End Sheet Metal Repairs
Specification
Description and Operation
Rear End Sheet Metal
Removal and Installation
Quarter Panel (77.40.09)
Inner Quarter Panel (77.40.37)
Water Drain Panel
Rear Wheelhouse Outer (77.40.36)
Rear Lamp Mounting Panel (77.80.25)
Back Panel (77.80.20)
Rear Floor Panel Section (77.70.02)
Rear Crossmember
Rear Side Member
Quarter/Side Panel Rear Section LH
Rear Side Member Section (77.70.07)
D-Pillar Inner Lower Panel
D-Pillar Closing Panel
502: Frame and Mounting
502-02: Full Frame and Body Mounting
Specification
General Procedures
Tow Bar Mounting Check
Removal and Installation
Transmission Support Crossmember (76.10.09 or 76.10.92) – TDV6 3.0L Diesel
Transmission Support Crossmember (76.10.09 or 76.10.92) – V6 S/C 3.0L Petrol
Rear Crossmember
Body – V6 S/C 3.0L Petrol
Body – TDV6 3.0L Diesel

Plus Wiring Schematics Connector Locations for 2005-2008 models & bonus training resources